Programmable Mechanical Shock Tester – Battery Test Equipment
Applications
- Battery testing per UN 38.3, IEC 62133, UL 1642, UL 2054
- Consumer electronics and component ruggedness validation
- Military and aerospace equipment compliance (MIL-STD-810, GJB150)
- Packaging integrity testing per ISTA standards
- Automotive and shipbuilding component reliability testing
Supported Standards
Our shock tester meets the following standards:
- UN 38.3 (Section 38.3 for lithium batteries)
- IEC 62133, UL 1642, UL 2054
- IEC 60068-2-27, MIL-STD-202F
- MIL-STD-883E, MIL-STD-810F
- GJB150, ISTA
Key Features
- Multi-Waveform Support: Generate half-sine, sawtooth, and trapezoidal shock pulses with easy-to-change manual waveform generators.
- High-Rigidity Aluminum Platform: Accommodates various sample sizes and weights with secure fastening using crossbars and screws.
- Advanced Control & Software: User-friendly English software with touch screen interface for parameter setting, automatic multi-shock cycles, and real-time waveform display.
- Ultra-High Sampling Rate: 1 MHz data acquisition captures minute shock events accurately and supports Shock Response Spectrum (SRS) analysis.
- Safety & Stability: Pneumatic braking prevents secondary impact; air spring suspension and hydraulic damping eliminate the need for foundation and reduce environmental interference.
- Precision Lifting System: Motor-driven ball screw and photoelectric encoder ensure accurate drop height and repeatable results.
Technical Parameters:
| Work Platform | 1000 × 1000 mm |
| Work surface material | High-strength imported high-quality aluminum alloy |
| Maximum load | 200kg |
| Half-sine peak acceleration | 15—300 G |
| Half-sine pulse duration | 3.5—30ms |
| Lifting method | Hydraulic lift |
| Device size | Approx. 2150 × 1450 × 2250mm |
| Total equipment | About 3000 kg |
| Measurement system | |
| Input Channels | 2 channels |
| Sampling frequency | 192KHz |
| Input form | Voltage, charge |
| Voltage range | -10V–+10V |
| Coupling method | AC,DC,ICP |
| Shock Waveform | Half Sine |
| Communication interface | USB2.0 |
| Supported standards | National standard, national military standard, US military standard, user-defined standard |
| Operating system | Microsoft Windows7/10 |
| System Accelerometer | |
| Brand | YMC |
| Output method | Charge Type |
| Sensitivity | 3.93pC/g |
| Frequency range | 0.5—12KHz |
| Acceleration range | ±2500G |
| Work Environment | -40~+160℃ |
| Other | |
| Power supply | Single phase 380V±10% |
| Compressed air | 0.5—0.8Mpa |
| Temperature | RT～40℃ |
| Humidity | 25℃＜85RH％ |
Technical Advantages
- No Foundation Required: Self-buffering system with dampers and airbags minimizes external vibration.
- Flexible Waveform Generators: Interchangeable programmers (e.g., rubber or felt-based) for different pulse widths and accelerations.
- Automated Operation: Once configured, the system performs repetitive shocks in multiple orientations without manual intervention.
- Data Management: Store, recall, and print test reports with detailed waveform and SRS analysis.
