Lithium-ion Battery Electrical Abuse Test Equipment China Manufacturer and Supplier – BONAD Test Equipment
Test Standards:
Our equipment meets rigorous international protocols, including:
- UN 38.3
- IEC Standards: 62133, 62660-2/3, 62619
- EN 50604-1
- ISO 12405
- ECE R100
- SAE J2464
- J2929
- UL 2580
Applications:
Ideal for R&D, quality control, and certification labs:
- Safety validation of lithium-ion/secondary batteries.
- Overcurrent protection device performance testing.
- Abuse testing for cells (18650, pouch, cylindrical) and battery packs.
- Compliance checks for electric vehicles (EV), energy storage systems (ESS), and consumer electronics.
Features:
1. Safety & Durability
- Explosion-Proof Design: Reinforced stainless steel inner chamber withstands explosions without deformation.
- Pressure Relief & Smoke Extraction: Built-in vents and exhaust ports manage hazardous events.
- Multi-Layer Protection: Explosion-proof chains, tempered glass window with lighting, and safety mechanisms (over-current, leakage, short-circuit, and over-temperature protection).
2. Precision Control
- PLC & Touch Screen Interface: Set parameters (resistance, duration, temperature thresholds) via HD touch panel.
- Real-Time Monitoring: Track voltage, current, battery surface temperature, and peak values during tests.
- Adjustable Resistance: Supports resistors from ≤5 mΩ to (80±20) mΩ (customizable to requirements).
3. User-Centric Design
- Vertical Test Chamber: Upper test area with ergonomic clamps and cable access.
- Temperature Control: Integrated heating, air convection, and temperature sensors (-40°C to 150°C range).
- Mobility & Customization: Wheel casters for portability; holders for diverse battery types (packs, cells).
4. Advanced Data Management
- Automated data logging, storage, and export for compliance reports.
- Wireless remote control and dual test modes (manual/automatic).
Technical Specifications:
| Model | BND-BEST |
| Working Voltage | AC 220 V or 110 V, 50 Hz / 60 Hz |
| Impact Voltage | AC 1 kV / 1.2 – 50 μs 1 min |
| Maximum Measurable Battery Voltage | 100 V |
| HVDC Response Time | ≤ 5 μs |
| Max. Circuit Current | 1000 A |
| External Resistance | (80±20) mOhm(Standard configuration, other specifications are optional) |
| Remote Control Distance | 7 meters |
| Test Temperature Control Range | RT + 10 ~ 100℃ |
| Current, Voltage, Temperature acquisition channels | Total 3 channels (Standard configuration. The acquisition channel can be expanded)
Current – 1 channel Voltage – 1 channel Temperature – 1 channel |
| Conditions for the End of the Test |
|
| Short Circuit Modes | Room temperature short circuit (20 ± 5℃)
High temperature short circuit |
| Actuation Time | Response time / releasing time ≤ 30 ms |
| Mechanical Life | 300,000 times |
| Temperature Control Accuracy | 0.1℃ |
| Temperature Uniformity | ± 2℃ |
| Temperature Fluctuation | ± 0.5℃ |
| Interior Test Chamber Size | 500 mm × 500 mm × 500 mm (Other sizes can be customized) |
| Optional or Custom Accessories |
|
| Working Environment | Temperature: 5℃ ~ 35℃, humidity: 20 ~ 85% R.H |
| Supply Power | AC 220 V, 50 Hz, 15 A or AC 110 V, 60 Hz |
Why Choose BONAD?
- Custom Solutions: Tailored testers for unique sample specifications.
- Global Compliance: Meets UN, IEC, UL, SAE, and ISO standards.
- Robust Engineering: Explosion-proof construction + intelligent PLC controls.
- End-to-End Support: Manufacturer-direct pricing, QC validation, and after-sales service.
Order Your Tester Today
Ensure battery safety with BONAD’s UN 38.3-certified equipment. Contact us for quotes, customization, or technical details.
