Vehicle Testing Equipment

Static Tension And Compression Test Equipment For EV Charging Gun Cable Firmness Testing

Brand: SZBONAD

Product Number: BND-SCTE

Precision-engineered Static Tension and Compression Test Equipment rigorously evaluates the mechanical strength and reliability of EV charging gun cables and clamping devices. Simulating real-world stress scenarios (up to 5000N), it performs linear pull/pressure tests via servo motor drive. Features touch-screen controls, 0.1N resolution force monitoring, and compliance with IEC/GB/ISO standards.

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Static Tension and Compression Test Equipment – BONAD Vehicle Testing Equipment

Standards

  • IEC 62196-1 (EV Connectors)
  • GB/T 20234.1 (China Charging Gun Standard)
  • ISO 1456 (Metallic Coatings Abrasion Test)

Applications

  1. Cable Clamp Integrity Testing
    • Measures anti-pullout resistance (max. 5000N)
    • Validates structural durability after repeated mating cycles
  2. Cable Body Compression Testing
    • Simulates vehicle rollover/impact (500×500mm plate)
    • Evaluates insulation layer crush resistance
  3. Reliability Validation
    • Programmable constant-force hold (1-999s)
    • Cyclic fatigue test mode

Features

Smart Control System

  • 7-inch touchscreen HMI with real-time force curve display
  • Switchable units: N, kg, lb | Resolution: 0.1N
  • Auto-timer: Triggers upon reaching preset force

Robust Mechanical Design

  • Dual-column frame (600×600×1000mm internal space)
  • Servo motor drive | Speed accuracy: ±1%
  • Standard accessories:
    • 2× tension clamp plates
    • 500×500mm compression plate
    • 0.25% accuracy load cell (5000N)

Why Choose This Equipment?

  • Risk Prevention: Detect connector fractures, insulation cracks, or clamp failures pre-production
  • Certification Ready: Generate test reports for automotive supply chain audits
  • High Efficiency: ≤10 mins/test (including fixture setup)
  • Custom Solutions: Support non-standard tests (e.g., integration with thermal chambers)

Technical parameters:

Sample range Charging gun
Test station Single station
Electrical control method Touch screen operation
Drive mode Motor drive
Sample clamping method Mechanical clamping,
1. Configure 2 pc of tension clamp plates
2. Configure 1 pc of 500*500 compression plate
Internal dimensions of the column WDH=600*600*1000mm
Height of stroke 0-600mm
Test rate 1-300mm/min can be preset
Constant force time 1-999s, start timing after the force value is reached
Tension/Compression force Force sensor monitoring, range 5000N, preset force value, switchable units N, kg, lb, accuracy 0.25, resolution 0.1N
Test items Charging gun tension test
Charging gun compression test;
Equipment size and weight Approx.: 1200×600×1800 (mm) W×D×H, Equipment weight: 220kg

Static Tension And Compression Test Equipment For EV Charging Gun Cable Firmness Testing - 3

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