EV Charging Interface Breaking Capacity Tester – Plug and Socket Durability Test Equipment
Testing Standards
This tester complies with major international standards, including:
- IEC 62196 (EV conductive charging connectors)
- IEC 60309 (Industrial plugs and sockets)
- UL 2251 (EV plugs and receptacles)
- GB/T 20234 (Chinese EV charging interface standards)
- ISO 12103-A4 (Dust test specifications)
Applications
- EV Charging Connectors: AC/DC charging guns, inlets, and sockets.
- Industrial Plugs and Sockets: High-current connectors for industrial applications.
- Couplers and Connectors: High-voltage interlock loops (HVIL) and mechanical locking systems.
- Durability Testing: Simulating long-term wear, environmental stress, and electrical load cycling.
Key Features
- Precision Motion Control
- Servo motor-driven linear insertion/withdrawal with programmable speed (0-850mm/s) and stroke (0-200mm).
- Programmable Test Parameters
- Customizable cycles (0-999,999), breaking time (1-999.9s), and immersion/drying intervals.
- Multi-Axis Adjustable Fixture
- X/Y/Z three-dimensional adjustment for testing various connector types (NA, EU, CN standards).
- Real-Time Force Monitoring
- 50kg force sensor with real-time curve display, accuracy ≤±0.5% F.S., resolution ≤0.1N.
- Environmental Simulation
- Integrated salt/sand solution tank (5% salt + 5% dust) for corrosion and abrasion resistance testing.
- External Load Compatibility
- Supports on/load breaking capacity tests with open-circuit alarm and cycle recording.
- User-Friendly Interface
- 7-inch color touchscreen with Mitsubishi PLC control for intuitive operation and data tracking.
- Safety Protections
- Grounding, short-circuit, and overload protection for secure operation.
Technical Parameters
| Parameter | Value |
|---|---|
| Test Items | Mechanical life, breaking capacity, normal operation |
| Sample Types | EV connectors, industrial plugs/sockets, couplers |
| Drive System | Servo motor + ball screw + synchronous belt |
| Control System | Mitsubishi PLC + 7-inch HMI touchscreen |
| Test Speed | 0-850mm/s (programmable) |
| Force Measurement | (0-500)N, ≤±0.5% error, 0.1N resolution |
| Power Supply | AC220V±10%, 50-60Hz, 2kW |
| Dimensions | 1850×800×1700mm (W×D×H) |
| Weight | ≈150kg |
Why Choose Our Tester?
- Standard Compliance: Fully aligned with IEC, UL, GB/T, and ISO requirements.
- Adaptability: Customizable fixtures for global connector standards (Type 1/2/CCS/CHAdeMO).
- Reliability: Robust frame design and industrial-grade components for long-term use.
- Automation: Programmable cycles and automated reporting reduce manual intervention.
