The Science of Waterproof Validation: From Drops to High-Pressure Jets
Water ingress is the #1 cause of electronics failure. SZBONAD’s Full-Range IP Testing Systems – from IPX1 (vertical drips) to IPX9K (180° steam jets) – deliver laboratory-grade compliance for global manufacturers. Our flagship Upgraded Brass Handheld IPX3/IPX4 Test Nozzle (BND-UBTN) redefines portable validation for splash-prone environments.
IPX3 vs. IPX4 Testing: Critical Differences
Parameter | IPX3 Test | IPX4 Test |
---|---|---|
Water Exposure | 60° angled spray | Omnidirectional splashing |
Simulated Scenario | Heavy rain (10L/min) | Splashes from any direction |
Nozzle Specs | 121 holes (Ø0.5mm) at 78° mirror angle | Removable shields for 360° coverage |
Compliance | IEC 60529 | IEC 60529 |
SZBONAD’s Precision Solution:
▶️ Smart Flow Control: Digital flow meter ensures exact 10L/min ±5% for both tests
▶️ Military Brass Nozzle: 121 laser-drilled holes prevent clogging and ensure consistent droplet size (0.5mm)
▶️ 1-Second Mode Switch: Slide shields to convert between IPX3 (60° spray) and IPX4 (omni-splash)
Beyond IPX4: SZBONAD’s Full IP Testing Ecosystem
1. IPX1 & IPX2 (Drip Protection)
- Applications: Indoor electronics, medical devices
- Equipment: Programmable drip trays (1-3mm/min)
2. IPX5 & IPX6 (Water Jets)
- Applications: Automotive sensors, marine equipment
- Equipment: 12.5mm/IPX5 & 50mm/IPX6 nozzles at 30kPa
3. IPX7 & IPX8 (Immersion)
- Applications: Wearables, underwater drones
- Equipment: Pressure-controlled tanks (1-30m depth)
4. IPX9K (High-Temp Jets)
- Applications: Industrial machinery, EV components
- Equipment: 80°C water at 8-10MPa (4 angles)
Why Engineers Choose SZBONAD
✅ Customization First
- Modify flow rates (1-100L/min), nozzle materials (brass/stainless steel), or test durations
- Build IPX3/IPX4 combi-testers with IoT data logging
✅ End-to-End Compliance
- IEC 60529, ISO 20653, MIL-STD-810G aligned
- ISO 17025 calibration with NIST traceability
✅ Industry-Specific Kits
- Electronics: Portable IPX3/IPX4 handheld + 30L water tank
- Automotive: IPX5-6-9K test station with robotic arm
- Aerospace: IPX8 pressure chamber (100m simulation)
Technical Spotlight: IPX3/IPX4 Nozzle Innovations
- Zero-Leak Silicone Seals
- Withstands 500+ test cycles (per ASTM D2240)
- 90° Rotatable Gauge
- Live pressure monitoring (0-100 kPa range)
- Detachable Handle
- Fits confined spaces (e.g., automotive headlight testing)
- Shockproof Case
- IP67-rated carrying kit with calibration tools

Your Testing Challenges Solved
Pain Point | SZBONAD Solution |
---|---|
Costly automated test rigs | 70% cheaper handheld IPX3/IPX4 nozzle |
Inconsistent droplet spread | 121 precision-drilled 0.5mm holes |
Multi-IP certification delays | All-in-one IPX1-IPX9K test lab |
Audit failures | ISO 17025 calibration certificates |